Gabion box welded machine

The gabion box welded machine is designed for the efficient production of welded gabion boxes, which are used in construction, landscaping, and erosion control. It features automatic wire feeding, precise welding, and stable mesh pulling, ensuring strong and durable gabion structures with high production efficiency.

Characteristics of welded gabion box machine

A welded gabion box machine is specialized industrial equipment used to manufacture welded gabion boxes, which are wire mesh containers filled with stones or other materials. These boxes are widely used in civil engineering, landscaping, and erosion control projects. Unlike traditional gabion boxes made with woven mesh, welded gabion boxes are constructed using welded wire mesh, providing greater strength and durability.

Parameter

Model DP-FP-2500A
Wire diameter 2.5-6mm
Longitude wire space 2.5-4.5mm, Min.50mm
2.5-6mm, Min.100mm
2.5-5mm, Min.75mm
Cross wire space Min.12.5mm
Mesh width/height Max.2.5m
Mesh length Max.6m
Welding speed 50-75 times/min
Welding electrodes 48 pcs
Welding transformers 150kva*6pcs
Wire feeding way Pre-straightened & pre-cut
Overall Size 5.0*2*1.7m
Weight 3800kg
Special parameter Can be customized

production line introduction

1. Raw Material Preparation

Rebar coils or cut-to-length rebar are used as raw materials. If coil rebar is used, it needs to be processed by a wire drawing machine to achieve the required diameter.

2. Straightening and Cutting

A Straightening & Cutting Machine is used to straighten the coiled rebar and cut it into the desired lengths.

3. Gabion Box Welding

A Gabion Box Welding Machine automatically welds the wires together to form a mesh structure used for gabion boxes. It uses resistance welding to ensure strong and precise welds, providing durable and reliable mesh. The machine can be equipped with automatic wire feeding, cutting, and mesh collection functions, making the process highly efficient for producing gabion boxes.

4. Finished Product Packing and Application

Applications of Welded Gabion Boxes

Erosion Control:

Used to stabilize slopes, riverbanks, and coastal areas.

Retaining Walls:

Provides structural support for retaining walls in construction projects.

Landscaping:

Used for decorative purposes in gardens, parks, and public spaces.

Flood Control:

Acts as a barrier to control water flow during floods.

Infrastructure Projects:

Used in road construction, bridge abutments, and other civil engineering projects.

Finish product

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Machine details

Wire Feeding Slot Tunnel: Ensures precise wire alignment, preventing misalignment and improving production efficiency.

Upper Electrodes: Provide stable and consistent welding pressure, ensuring strong and durable mesh connections.

Lower Electrodes: Support the welding process by ensuring firm contact and stable conductivity for strong, durable mesh joints.

Cross Wire Feeder: Automatically positions and feeds cross wires, ensuring precise alignment and efficient welding.

Panasonic Servo Motor Control Mesh Pulling: Ensures precise and stable mesh pulling with high accuracy, reducing errors and improving production efficiency.

Clutch Motor & Reducer: Provides stable power transmission and controlled speed adjustment, ensuring smooth and efficient machine operation.

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