Wire drawing machine

DAPU's wire drawing machine is designed for high-precision wire production, capable of reducing wire diameters efficiently. It handles materials like low carbon steel, GI wire, and annealed wire, ensuring smooth, consistent results. The machine features advanced PLC and touch screen control for easy operation and is ideal for various applications, including construction, automotive, and telecommunications.

Characteristics of Wire drawing machine

Wire drawing machineis a specialized industrial device used to reduce the diameter of a wire by pulling it through a series of dies. This process, known as wire drawing, is essential in manufacturing wires of various sizes and shapes for applications in industries such as construction, automotive, electronics, and telecommunications.

Parameter

Model LZ-560 (Straight Line) LZ-350 (Water Tank)
Raw material Low-carbon steel wire, GI wire Annealed black wire, annealed GI wire
Number of blocks Max. 12pcs Single water tank with several dies
Input wire diameter 8.0mm, 6.5mm, 6mm, 5.5mm…etc 2.2mm, 2mm…
Output wire diameter 4mm, 3mm, 2.5mm, 2.2mm, 2mm, 1.8mm, 1.6mm…etc 0.8mm, 0.6mm, 0.4mm…
Each motor capacity 37kw / 30kw / 22kw 30kw
Drawing speed 16-18m/second (depends on output wire diameter) 12m/second (depends on output wire diameter)
Each block weight 2000 kgs 1800 kgs
Note Wire drawing machine not a standard parameter, special requirement (with ribs / high carbon wire / small coil diameter…etc) welcome to inquiry for more details.

production line introduction

1. Raw Material Preparation

Low carbon steel wire coils, GI wire coils, or annealed wire coils are loaded onto the payoff system, ensuring smooth and continuous feeding into the wire drawing machine.

2.Wire production

Wire Payoff: Holds and unwinds the wire coils smoothly, ensuring stable and consistent feeding into the drawing machine.

Shelling Machine: Removes surface impurities, rust, or oxide layers from the wire to ensure smooth drawing and improve final wire quality.

Drawing Blocks: Gradually reduce wire diameter through a series of dies while maintaining consistent tension and surface quality.

Ribbed Device (Optional): Adds ribs to the wire surface for improved adhesion in construction and reinforcement applications.

Wire Take-Up Machine (Elephant Type): Collects the drawn wire into coils, ensuring smooth winding and easy handling for further processing.

Wire Take-Up Machine (Re-Coiler): Rewinds the drawn wire into coils, ensuring tight and organized storage for easy transportation and further processing.

3. Applications of Wire

The finished wire produced by the wire drawing machine is widely used across various industries. It serves as reinforcement in construction, such as in concrete structures, and is used in fencing, automotive parts, electrical wiring, and telecommunications. Additionally, it is employed in manufacturing products like nails, bolts, and other fasteners. The versatility of the wire makes it essential in both industrial and consumer applications.

Finish product

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Machine details

Rotating Drawing Dies Box: Holds and rotates the drawing dies, ensuring efficient wire diameter reduction and prolonging die life.

Surface Supersonic Tungsten Carbide Spraying: A process that applies a tungsten carbide coating to surfaces using high-velocity spraying, enhancing wear resistance and durability, especially in high-stress environments.

Cooling system:the inside is cooled by narrow gap water; the outside is cooled by strong air

Auto stop device:rope switch for emergency stop

PLC + Touch Screen Control: Provides user-friendly operation with precise control and easy adjustments, enhancing machine efficiency and ease of use.

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