Characteristics of Cable tray wire mesh welding machine
Cable tray welded machine is a specialized industrial machine used to produce wire mesh panels, specifically designed for use in cable trays. These trays are often used in construction and industrial applications to support and organize electrical cables and wires. The mesh welded by this machine is typically used for ventilated cable trays or wire mesh trays, offering both strength and airflow for cable management systems.
Parameter
| Model | DP-FP-1000A+ |
|---|---|
| Line wire dia (pre-cut) | 3-6mm |
| Cross wire dia (pre-cut) | 3-6mm |
| Line wire space | 50-300mm (allow four 25mm) |
| Cross wire space | 12.5-300mm |
| Mesh width | Max. 1000mm |
| Mesh length | Max. 3m |
| Welding points | 20 pcs |
| Air cylinder | 10 pcs |
| Welding transformer | 150kva*4pcs |
| Welding speed | Max. 100-120 times/min |
| Weight | 4.2T |
| Machine size | 9.45*3.24*1.82m |
production line introduction
1. Raw Material Preparation
You will need GI wire or steel wire for strong, corrosion-resistant cable tray mesh. If using coil wire, it must be straightened and cut to the required length before welding. Quality materials ensure durable and precise mesh production.
2. Straightening and Cutting
A Wire Straightening & Cutting Machine straightens coiled wire and cuts it to the required length, ensuring accuracy and consistency for the welding process.
3. Wire Feeding and Welding
Your production process continues with a Line Wire Feeding Car for longitudinal wires and a Cross Wire Feeder designed for dual feeding, allowing you to produce two panels at the same time. The machine uses resistance welding, applying heat and pressure to fuse the wires securely at their intersections, ensuring strong and precise joints.
4. Bending Process
A Hydraulic Bending Machine shapes the welded mesh into the required form with precise control and flexibility. You can adjust the bending angles to 90°, 120°, or custom angles, ensuring the mesh meets your cable tray design specifications.
5. Application in Cable Tray Manufacturing
The welded mesh is primarily used for cable tray production, providing organized support for electrical wiring in buildings, industrial plants, and infrastructure projects. It plays a key role in cable management systems across the construction, telecommunications, and data center industries, as well as in heavy industries requiring safe and efficient cable organization.
Finish product
