Characteristics of 3-8mm automatic mesh welding machine
3-8mm automatic mesh welding machine is a type of industrial equipment used for welding wire mesh, wire material feeding from coils; typically for reinforcement in concrete, fencing, or other structural applications. The machine can handle wire diameters ranging from 3mm to 8mm, which allows it to produce various types of wire mesh suitable for different construction and industrial needs.
Parameter
| Model | DP-FM-2500BN | DP-FM-3000BN | DP-FP-2500BM |
|---|---|---|---|
| Mesh width | Max. 2500mm | Max. 3000mm | Max. 2500mm |
| Line wire dia (coil) | 3-8mm | 3-8mm | 4-10mm |
| Cross wire dia (pre-cut) | 3-8mm | 3-8mm | 4-10mm |
| Line wire space | 100-300mm | 100-300mm | Max. 2500mm |
| Cross wire space | 50-300mm | 50-300mm | Max. 2500mm |
| Mesh panel length | 6M+ | 6M+ | 6M+ |
| Mesh roll length | Max. 100m (3-6mm) | Max. 100m (3-6mm) | Max. 100m (3-6mm) |
| Welding speed | 80-100 times/ min | 80-100 times/ min | 80-100 times/ min |
| Welding electrodes | 24pcs | 30pcs | 24pcs |
| Welding transformer | 150kva*6pcs | 150kva*8pcs | 150kva*12pcs |
| Weight | 12T | 15T | 15T |
production line introduction
1. Raw Material Preparation
Steel wire coils, GI wire, or ribbed wire are used as the main raw materials. The wires are placed on payoffs and fed into the straightening and cutting process.
2.Steel mesh production
Wire Coils Payoff: Feeds wire smoothly from coils, ensuring consistent tension, stable wire supply, and efficient production.
1st Straightening Wheels: Initial wire straightening system that removes bends and ensures smooth, precise wire feeding for accurate welding.
Wire Storage Device: Temporarily holds and releases wire to ensure smooth feeding, consistent tension, and uninterrupted production.
2nd Straightening Wheels: Remove remaining bends for smooth, consistent wire feed and accurate welding.
Wire straightening& cutting machine
The incoming wire is straightened and cut to the required length. Straightening ensures that the wires are aligned perfectly before they are placed in the mesh grid.
A cutting system trims the wires into precise lengths for both the horizontal and vertical components of the mesh.
Cross wire Feeding part
Automatic line wire feeding car, can prepare wires for next mesh panel while last panel under welding
Also the align the line wire ensure mesh side uniformity
Welding Unit: Joins the longitudinal and transverse wires at their intersections using resistance welding, ensuring strong and precise welds for durable mesh.
Mesh Cutting and Size Adjusting:Once cooled, the mesh is cut to the required size, whether it’s large panels or smaller sections. This cutting process ensures the final product matches the specifications in both dimensions and quality.
Mesh Stacking and Packaging:The finished mesh panels are stacked neatly, either automatically or manually, depending on the production line’s level of automation.
These stacks of mesh are then prepared for packaging, where they are wrapped and ready for transport.
3. Applications of 3-8mm Mesh
Construction: Used in reinforced concrete structures, road construction, and buildings where strong wire mesh reinforcement is required.
Fencing: Ideal for agricultural, residential, and industrial fencing, especially when heavy-duty mesh is needed.
Industrial Uses: Can be used in machinery or equipment for protective covers or mesh components in factories or warehouses.
Security: Often used in security fencing or to create partitions in various facilities.
Finish product
